Dr. Raouf Darwish is the General Manager of the Middle East Wire Dies and has a diversified history in the business development in Middle Eastern and North American organisations spanning over 25 years. Dr Darwish is a chemical Engineer with a Masters and PhD in Environmental Engineering from Canada. He has broad-ranging geographic experience and an understanding of the cultural sensitivities and local customs required for large-scale international business and trade. As the General of the Middle East Wire Dies, we will do everything needed to continuously improve our products and processes in order to contribute to our customers’ success and keep ourselves as the preferred supplier for any wire drawing application. We are certain that Middle East Wire Dies is able to offer the best price, quality, and delivery time in order to meet our well-known customer’s demands in the Middle East.
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Natural diamond dies are crafted from high-quality, naturally mined diamond crystals. Known for their unmatched hardness and wear resistance, these dies excel in producing ultra-fine wires, especially in applications requiring exceptional surface finish and dimensional accuracy.
The manufacturing process involves carefully orienting the diamond crystal, creating a pilot hole, and polishing the die to a mirror finish. These dies are widely used in industries such as electronics and medical device manufacturing, where precision and durability are paramount. Despite their cost, natural diamond dies offer excellent performance and longevity, making them a valuable investment for high-end applications.
Synthetic diamond dies, often made from high-pressure, high-temperature (HPHT) diamonds or chemical vapor deposition (CVD) diamonds, are an engineered alternative to natural diamonds. These dies combine the hardness and precision of natural diamonds with the consistency and affordability of synthetic materials.
Engineered for applications requiring precision and reliability, synthetic diamond dies are ideal for drawing wires used in automotive, aerospace, and telecommunications. Their predictable properties and ability to resist cracking make them highly dependable for demanding environments.
PCD dies are manufactured by sintering diamond particles with a metallic binder under high pressure and temperature. They offer exceptional wear resistance and cost efficiency, making them suitable for large-scale production.
PCD dies can handle a wide range of wire materials, including copper, aluminum, and steel, and are highly versatile for wire sizes ranging from coarse to fine. Their durability and lower cost compared to natural diamond dies make them a popular choice in industries such as construction, automotive, and electrical wiring.
Tungsten carbide dies are made from an alloy of tungsten and carbon, providing excellent toughness and wear resistance. While not as hard as diamond dies, they are more cost-effective and suitable for drawing thicker and harder wires, such as steel and titanium.
These dies are often used in heavy-duty industrial applications where durability and high throughput are critical. Tungsten carbide dies are known for their ability to withstand high stress and temperatures, ensuring consistent performance in harsh operating conditions.
Multi-wire die sets are designed to produce multiple wires simultaneously, significantly increasing production efficiency. These sets typically consist of several dies arranged in a single holder, each calibrated to precise dimensions.
Commonly used in the production of cables and wires for telecommunications, electrical systems, and automotive industries, multi-wire die sets enable manufacturers to meet high-volume demands without compromising quality. The design of these die sets reduces downtime and ensures uniformity across all wires drawn.
Shaped dies are specialized tools designed to produce wires and rods with non-circular cross-sections, such as square, rectangular, or hexagonal shapes. They are often used in architectural applications, decorative products, and specialty industrial components.
The manufacturing of shaped dies requires precise machining and polishing to ensure uniformity and consistency. These dies are typically made from tungsten carbide or PCD, depending on the material being drawn and the complexity of the shape.
Shaped dies are specialized tools designed to produce wires and rods with non-circular cross-sections, such as square, rectangular, or hexagonal shapes. They are often used in architectural applications, decorative products, and specialty industrial components.
The manufacturing of shaped dies requires precise machining and polishing to ensure uniformity and consistency. These dies are typically made from tungsten carbide or PCD, depending on the material being drawn and the complexity of the shape.
Bunching and compacting dies are used to combine multiple fine wires into a single bundle or compacted strand. These dies are essential in cable manufacturing, where conductors must meet stringent dimensional and electrical conductivity requirements.
Made from tungsten carbide or PCD, these dies are designed to handle high pressures and repeated use. Their precise internal geometry ensures that the wires are tightly compacted while minimizing friction and wear.
Extrusion tools are used to shape materials by forcing them through a die under high pressure. These tools are essential in producing large-diameter wires, rods, and tubes for industries such as aerospace, construction, and energy.
Typically made from high-strength alloys, tungsten carbide, or diamond composites, extrusion tools are designed to handle extreme pressures and temperatures. Their durability and precision ensure the production of high-quality components with consistent dimensions and surface finishes.
Wire drawing dies are indispensable tools in wire manufacturing, shaping materials like copper, aluminum, steel, and specialty alloys into fine wire for use in industries ranging from electricity to telecommunications. These dies ensure precision, consistency, and durability, making them critical for high-quality wire production.
Our ServicesThere are several types of wire drawing dies, including Natural Diamond (ND), Polycrystalline Diamond (PCD), Synthetic Single Crystal Diamond (SSCD), and Nano dies. Each type has specific applications and requires tailored manufacturing processes to meet industry standards.
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