Manufacturing Process of Synthetic Single Crystal Diamond (SSCD) Dies Step 1: Crystal Growth •Synthetic diamonds are grown using high-pressure, high-temperature (HPHT) methods or chemical vapor deposition (CVD). •This ensures consistency in quality and structural properties. Step 2: Cutting and Shaping •The synthetic diamond is cut into the desired shape
Manufacturing Process of Polycrystalline Diamond (PCD) Dies Step 1: Material Selection •PCD blanks are sourced, typically composed of diamond particles sintered with a metallic binder like cobalt. Step 2: Shaping •The PCD blank is mounted and shaped into the required geometry using electrical discharge machining (EDM) or laser cutting. Step
Manufacturing Process of Natural Diamond (ND) Dies Step 1: Material Selection •Choose high-quality natural diamond crystals with minimal impurities. •Evaluate the crystal’s orientation and hardness to ensure suitability for the intended wire diameter. Step 2: Shaping •The diamond is cut and shaped into a cylindrical or conical form using lasers
